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Embroidery
Everything you need to know!
You may have heard a lot of things about embroidery
that are somewhat confusing. On this page we'll try to answer
all of your questions about custom embroidery. There are some
words you'll hear embroiderers use when discussing your custom design.
All businesses have their own unique words or lingo and we do too!
You'll see pictures from inside our factory which will show our equipment
in operation. They say a picture is worth one thousand words.
We have several pictures here that will describe from start to finish
how we go from getting a picture of your logo to embroidering that logo
on a polo shirt, t-shirt, tote bag or whatever you have in mind.
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| Here's where we begin. Let say you
decide to e-mail us your school mascot or company logo. We put
a copy of your design into a program that's called a "Punching"
or "Digitizing" program. The purpose is that
with the aid of the digitizing program we will instruct our embroidery
machines on just exactly where to place every stitch of your design.
Once this is done we have your artwork on a disk that our equipment
will be able to turn into stitches on a garment. Also, we'll
know exactly how many stitches are required to make your design.
This disk is referred to by many people as a "tape".
Maybe at one time on old equipment some kind of tape was actually
used. We have the most modern equipment available today.
Thanks to computerized embroidery equipment, digitizing artwork is
actually a full time career for many people today. This all
important process can make your logo look great or not so great if
it isn't done properly. |
This is the control panel of one of our
Tajima embroidery machines. From this control panel we set up
the equipment to begin stitching your design. We can control
the speed at which the stitches are sewn into the garments.
You may wonder why we don't just operate at the maximum speed.
The speed needs to be adjusted up or down depending upon the the exact
make up of the design. If we run the machine too fast then threads
will start to break. Not only do broken threads cause us to
stop the machine but, they damage your garments. The proper
speed may be different for each design. We are located in Miami
Florida which has a wide variety of garment manufacturing companies.
There are many well trained and highly skilled embroidery equipment
operators in this area. You can be assured you'll get work you'll
be proud of when you decide to do business with Miami Stitch Embroidery. |
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| In this picture we have put a round "hoop"
on the polo shirt. Just like in the old days when a hoop was
used by grandma when she embroidered your name by hand on a shirt,
we still use hoops today. The hoop holds a section of fabric
open and flat without any wrinkles. The hoop will be secured
onto the embroidery machine and it will be moved by the machine as
needed to place the stitches in their proper place. The embroidery
"head" or the part of the machine that actually stitches
the design remains stationary. Hoops come in different sizes
and shapes depending upon the size of the design and the type of garment.
We have hoops for big designs that may fill the entire back of a jacket.
We have specially shaped hoops for baseball caps. We have small hoops
for left chest logos. |
Here's a great picture that shows several
things happening at once. The hoop can be seen attached to the
embroidery machine which will move it very quickly and precisely to
line up exactly where the stitches will be placed. You can see
nine silver needles and their holders. Since we have nine needles
per head you may have correctly guessed we can embroider a nine color
design. Do you see that the second needle from the left is moving?
We were actually embroidering this design when the photo was taken.
You can also see the embroidery head which says "Tajima".
Just like with computers when someone asks you, "is your computer
IBM compatible", in embroidery they ask, "is your digitized
art Tajima compatible". We have three big embroidery machines
and when we got into the business we decided to use the industry standard,
Tajima. |
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| Here you can see two of our three machines.
The one with the green shirts is a 15 head machine. This means
that we can embroider 15 shirts at a time. However, we can only
embroider one design per machine at a time. If we needed to
have 12 shirts embroidered for one customer we would have 3 heads
unused. We would not be able to embroider some other design
on on any of the unused heads. This is why embroidery shops
want big orders. It's more economical to keep all the heads
of the machine running. We still accept small orders of as little
as 12 shirts, it just requires more time to stop and restart our machine.
Therefore, the more of an item you have us embroider at one time,
the lower your cost will be. |
The finished product that will be delivered
to our customer will be the result of everything you've seen above.
A highly experienced digitizer will turn your logo or picture into
embroidery instructions. Our skilled operators will hoop your
design and set it up on the machine. Modern, computerized Tajima
equipment will embroider your design. We'll ship your caps,
polo shirts or bags to your office as quickly as possible. |
When you stop and think about it, so many others
like the people at the Orange Bowl committee have trusted us year after
year to embroider their caps, bags and shirts, you should feel very confident
in having us produce top quality embroidery work for you also.
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